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Packaging printing

Packaging Printing
Methods for Custom Boxes

Explore printing methods for custom packaging and understand how your artwork, colours, packaging material and production requirements affect the finished result.

From detailed full-colour graphics to straightforward branding on kraft and corrugated packaging, compare digital, lithographic and flexographic printing to understand which approach may suit your specification.

Not sure which process you need? Tell us about your packaging, material and artwork. We can help assess the specification before production.

Custom printed boxes demonstrating different packaging printing methods

Build the complete specification

How Packaging Printing Works

Printing is one part of the complete packaging specification. The material provides the printable surface, the printing process reproduces your artwork, finishing can add further effects, and the structure determines how the packaging is constructed.

Material

What is being printed

Kraft, folding boxboard, corrugated and other substrates influence reproduction.

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Printing

How artwork is reproduced

The process transfers colours, graphics, text and branding onto packaging.

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Finish

What can be added afterwards

Lamination, foil, Spot UV and embossing alter appearance and feel.

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Structure

How packaging is constructed

Folds, panels, flaps and windows determine where artwork appears.

Compare the principal processes

Explore Packaging Printing Methods

Different printing processes solve different production requirements. Compare the three principal methods before looking at their technical differences.

Detailed digitally printed packaging example

Digital Printing

Reproduces artwork without conventional plates and can handle detailed graphics, photography and multiple artwork versions.

Explore Digital Printing →

Compare Packaging Printing Methods

There is no single process that is best for every custom box. The right method depends on what you are printing, what you are printing onto and the result required.

ConsiderationDigitalLithographicFlexographic
Detailed graphicsExcellentExcellentDepends on specification
Photographic artworkExcellentExcellentMore limited
CMYK reproductionExcellentExcellentDepends on specification
Spot coloursProcess dependentExcellentExcellent
Variable artworkExcellentLimitedLimited
Kraft applicationsSuitable in many casesDepends on constructionCommonly suitable
Corrugated applicationsDepends on setupOften via printed linerCommonly suitable
Conventional platesNot normally requiredRequiredRequired
Best considered forFlexible, detailed artworkControlled detailed reproductionPackaging-focused production
Printing suitability is confirmed against the actual project. Substrate, construction, artwork, colours and production requirements can change which process is most appropriate.
Not sure which method fits?Ask Our Team →

Choose Printing by Requirement

Start with the result you need rather than choosing a process simply because you recognise its name.

I need detailed full-colour artwork

Digital or Lithographic

Both reproduce detailed graphics and broad colour ranges on suitable substrates.

I need photographic reproduction

Digital or Lithographic

Photography and gradients require controlled tonal reproduction.

I need specified brand colours

Lithographic or Spot Colour

Assess the ink system, colour reference and substrate together.

I’m printing onto kraft

Start With the Substrate

Kraft changes colour appearance and may require white ink.

I need graphics on corrugated

Flexographic May Be Suitable

Prepare logos, typography and colours specifically for the process.

I have multiple artwork versions

Digital Offers Flexibility

Artwork can change without conventional printing plates.

Digital printing with detailed full-colour packaging artwork

Digital Printing for Flexible Artwork

Digital printing transfers the design from a digital file without conventional printing plates. It is flexible for detailed graphics, photographic elements and artwork that changes between versions.

  • Detailed full-colour graphics
  • Photographic imagery
  • Fine typography
  • Gradients and illustrations
  • Multiple artwork versions
  • Personalised or variable elements where supported

Presses and ink systems vary, so the material still matters. Colour expectations should be established against the actual substrate and specification—not an on-screen design alone.

Explore Digital Printing →
Lithographic printing on premium packaging

Lithographic Printing for Detailed Packaging

Lithographic printing uses printing plates and an intermediate blanket to transfer artwork. It suits packaging requiring controlled reproduction of fine graphics, typography, process colour and specified spot colours.

  • Detailed graphic artwork
  • High-quality photography
  • Fine typography
  • CMYK process colour
  • Specified spot colours
  • Consistent repeated elements
  • Printed sheets or liners

Lithography involves more production setup than a plate-free process, so it should be evaluated against the complete packaging requirement.

Explore Lithographic Printing →
Flexographic printing on kraft corrugated packaging

Flexographic Printing for Packaging Production

Flexographic printing uses flexible plates to transfer ink directly onto a suitable substrate. It is widely associated with kraft, corrugated and other packaging materials.

  • Brand logos and typography
  • Solid colour areas
  • Repeating graphics
  • Spot colours
  • Product information
  • Straightforward illustrations

Fine detail, reversed elements, screens and tonal artwork require consideration. The artwork need not be basic—it should be designed for the way it will be printed.

Explore Flexographic Printing →

Start With What You’re Printing On

The same artwork can look noticeably different on different materials. Surface colour, smoothness, texture and absorbency influence ink reproduction.

Natural kraft board printing surface

Kraft Board

A brown base influences lighter colours. Artwork may account for the board colour or use white ink where supported.

Smooth folding boxboard printing surface

Folding Boxboard

A relatively smooth surface for detailed graphics, depending on board grade and coating.

Corrugated packaging board and liner

Corrugated Board

May be printed directly or use a separately printed liner. Flute and liner influence the process.

Rigid wrapped presentation packaging

Rigid Board

Often combines structural board with a detailed printed outer wrap.

A printing method should not be selected independently of the material. The substrate forms part of the visual result.
Explore Packaging Materials →

Plan Colour for the Material and Print Method

Ink, substrate and printing process all affect how colour is reproduced physically.

CMYK

Cyan, magenta, yellow and black reproduce a broad process-colour range. Prepare process artwork in CMYK, not RGB.

Pantone & Spot Colours

Use specified inks where the process supports them; substrate still influences the result.

White Ink

Useful on kraft, coloured or transparent materials, either visibly or beneath colours.

Black

Small text and large deep-black areas may require different builds.

Material Colour

White paperboard, brown kraft and coloured surfaces provide different colour bases.

Remember: a screen is not a physical print reference. Material, ink, coating, process, lighting and display settings affect perceived colour.

Printing Creates the Artwork. Finishing Adds the Effect.

Printing reproduces core graphics, colours and information. Finishing can alter the surface, add contrast or introduce decorative detail.

Matte laminated printed packaging

Matte Lamination

Smooth, low-reflection surface with added protection.

Gloss laminated printed packaging

Gloss Lamination

Reflective surface that can make graphics more vivid.

Foil stamped printed packaging

Foil Stamping

Metallic or pigmented foil on selected areas.

Spot UV printed packaging

Spot UV

Selective gloss against matte or low-reflection areas.

Embossed printed packaging

Embossing & Debossing

Raised or recessed artwork adds tactile depth.

Explore Packaging Finishes →

Prepare Artwork for the Printing Process

Correct artwork preparation helps prevent avoidable technical changes after submission.

Colour Mode

Prepare process artwork in CMYK unless agreed otherwise.

Image Resolution

Use approximately 300 dpi at final printed size.

Dieline

Use the approved structure and dimensions.

Bleed

Extend edge artwork into the specified bleed.

Fonts

Outline or package fonts where licensing allows.

Images

Embed images or include all linked assets.

Spot Colours

Identify Pantone or specified colours clearly.

For file formats, safe areas, dielines, fonts, images and specialist layers, see the complete guide.

Read Artwork Guidelines →

From Artwork to Printed Packaging

Printing is part of a wider production process. Each decision needs to work with the next.

01

Packaging Specification

02

Material Selection

03

Printing Method

04

Artwork Preparation

05

Technical Check

06

Proof Approval

07

Printing & Finishing

08

Conversion & Production

Production proceeds after the relevant artwork and proof have been approved.
See How It Works →

Packaging Printing FAQs

What is the best printing method for custom packaging?

There is no single best method. The right option depends on material, artwork, colours, structure and production requirements.

What is the difference between digital and lithographic printing?

Digital printing normally uses no conventional plates; lithographic printing uses plates and an offset transfer process. Both can reproduce detailed graphics.

What is the difference between lithographic and flexographic printing?

Lithography uses an offset process for controlled detail. Flexography uses flexible plates on suitable packaging substrates.

Can you print full colour onto kraft boxes?

Yes, on suitable packaging, but the brown substrate affects colour. Process choice and possible white ink should be considered.

Why do colours look different on kraft?

Kraft is not a neutral white surface. Its brown colour influences inks, especially lighter and less opaque colours.

Can Pantone colours be used?

Yes, with suitable processes. The exact result also depends on ink, substrate and specification.

When is white ink needed?

It may be used on kraft, coloured or transparent materials as a visible colour or beneath other artwork.

Which method works best for corrugated boxes?

Flexography is common, while other processes or printed liners may suit more detailed requirements.

Does packaging artwork need to be CMYK?

Process artwork should normally be CMYK unless agreed otherwise. Spot colours should be identified separately.

Can printing be combined with foil, Spot UV or embossing?

Yes, where compatible. Material, artwork, registration, tooling and production requirements must be checked.

Related Packaging Resources

Your print specification works best when considered alongside the rest of the packaging.

Printing Guidance
Assess the process for your packaging.

Free Artwork Check
Review files before production.